Mapping

With Dickson’s mapping services, you gain invaluable data-driven insights in protecting your sensitive products, enabling your business to achieve accreditation and be fully compliant.

Why is temperature mapping crucial for companies handling sensitive products?

Temperature mapping is a systematic method of monitoring and analysing temperature variations in a specific environment, such as a warehouse, cold storage or laboratory. The method involves the strategic placement of temperature sensors at different locations within the space to be mapped.

The data collected is then used to create a visual representation of the temperature distribution within that space, often in the form of graphs, heat maps or 3D diagrams. Temperature mapping helps to identify hot and cold zones, detect deviations from required temperature standards, and ensure compliance with regulations and good manufacturing practice.

Temperature mapping plays a vital role in maintaining the integrity of sensitive products. By fully understanding the importance of maintaining adequate storage conditions, companies can avoid the risk of product deterioration, contamination or loss. Inadequate temperature and humidity management can compromise product quality and safety, resulting in significant financial loss and damage to a company's reputation.

Pharma warehouse - Temperature mapping services by Dickson

Ensuring your accreditation goals

Why Choose Dickson's Mapping Service?

Mapping temperature and relative humidity distribution within a three-dimensional space can be a daunting task, but the data is invaluable. Dickson’s mapping services will provide you with a data-driven rationale for permanent monitoring and ensure your organization complies with necessary regulations and GxP standards.

Warehouse Mapping

The humidity and temperature of your warehouse can significantly impact the quality of your sensitive products and equipment. Temperature mapping of warehouses allows for the precise identification of hot and cold zones, as well as humidity variations that could affect the stability of vaccines, biological samples, medications, or any other sensitive products. By pinpointing these thermal discrepancies, you can adjust your control systems to ensure optimal conditions. This preventive approach not only reduces the risk of losing valuable products but also facilitates compliance audits by ensuring that strict storage standards are met. By optimizing the thermal management of your warehouses, you improve the overall efficiency of your logistics operations while maintaining the safety, quality, and compliance of stored products.

Warehouse - Temperature mapping services by Dickson
Warehouse Temperature Monitoring System by Dickson

Cold Storage Mapping

Each refrigerator and freezer has unique characteristics in terms of temperature distribution. Cold Storage temperature mapping helps verify whether the temperature inside these units is evenly distributed. This is particularly crucial for ultra-low temperature freezers used to store vaccines or biological samples, where even small variations can compromise product integrity. By mapping each reference point inside your refrigerators and freezers, you ensure optimal temperature control, guaranteeing that your storage system operates in accordance with current standards. Dickson's temperature mapping service not only helps you comply with strict regulations but also protects the quality and compliance of the sensitive products you store.

Chamber Mapping

In chambers used for storing pharmaceutical products, medical samples, or food, temperature stability is a critical factor. Is the temperature of the shelves located at the top and bottom of these spaces uniform? This question is particularly important, as even minor temperature variations can affect the quality and shelf life of stored products. Chamber temperature mapping provides a detailed understanding of internal environmental conditions, identifying potential discrepancies that could compromise the safety and stability of sensitive products. This process is essential not only to ensure product preservation but also to guarantee the replicability of scientific experiments, especially in research labs and pharmaceutical facilities. By knowing the exact environment of your chamber, you can adjust your systems to ensure precise and regulatory-compliant control.

Chamber Temperature Mapping by Dickson
3rd Party Logistics - Warehouse Thermal Mapping by Dickson

Seasonal Temperature Mapping

Seasonal temperature mapping is essential in critical environments such as research laboratories, pharmaceutical production facilities, vaccine storage sites, and hospitals. These environments require rigorous temperature control to ensure the stability of sensitive products such as medications, biological samples, and especially vaccines. Temperature variations throughout the year, due to seasonal changes, can compromise the integrity of these products if not properly monitored and managed. By mapping thermal fluctuations during different times of the year, managers can adjust control systems based on seasonal needs, thus ensuring the quality and safety of sensitive products. This helps prevent losses related to stock deterioration while ensuring compliance with storage standards imposed by health authorities.

Vehicle Temperature Mapping

Vehicle temperature mapping plays a crucial role in transporting products that require strictly controlled thermal conditions, such as pharmaceuticals, vaccines, biological samples, food products, and more. In refrigerated transport, the vehicles used for delivering these products must ensure stable temperatures throughout the journey. Thermal variations can occur at different points within the transport compartment, risking the quality and efficacy of the transported products. Temperature mapping analyzes the thermal distribution within the vehicle, identifying potential risk zones where temperature deviations may occur. By incorporating this approach, transport companies can ensure that vaccines and other sensitive products remain in optimal environmental conditions throughout the trip, reducing the risk of degradation and ensuring compliance with transport standards imposed by international regulations.

Vehicle Temperature Mapping by Dickson
Refrigerator Temperature Mapping by Dickson

Equipment Temperature Mapping

Equipment temperature mapping is indispensable in medical and pharmaceutical industries, in vaccine storage facilities, or in certain production sectors where even minor temperature deviations can affect the effectiveness or accuracy of processes. Sensitive equipment, such as ultra-low temperature freezers used for storing vaccines and biological samples, must operate within strict temperature ranges to avoid any risk of deterioration. Temperature mapping monitors and analyzes the thermal performance of this equipment, detecting anomalies that could lead to malfunctions or dangerous variations. This proactive monitoring is particularly crucial for freezers, incubators, or refrigerators used in research labs and pharmaceutical facilities. By identifying problematic areas and adjusting cooling or heating systems accordingly, thermal mapping ensures the stability of sensitive products, extends the lifespan of critical equipment, and minimizes the risk of service interruptions.

Download Our Warehouse Mapping Guide

Our guide explores the best practices for mapping temperature and humidity in any warehouse environment. Learn how to conduct a successful mapping that complies with various CFR codes of federal regulations.

Warehouse Temperature Mapping Guide by Dickson
Drugs storage Warehouse

How should you prepare for an audit?

Preparing for a regulatory audit can be a complex task, but with the right planning, businesses can approach the event with confidence and successfully demonstrate their compliance with current standards and regulations. Here are some practical tips to help you prepare effectively.

To begin with, make sure that all relevant documents, such as temperature control procedures and monitoring records, are complete, up to date and easily accessible.

In addition, it is important to carry out regular internal checks to identify and correct any non-conformities before the external audit. This will allow you to address potential problems in advance.

Also ensure that your staff are well informed about temperature control procedures and regulatory requirements. Provide ongoing training to ensure their understanding and compliance.

Temperature mapping provides an accurate overview of the temperature distribution in your storage environment. By carrying out regular temperature mapping, you can detect any deviations from standards and take corrective action before the audit.

Ensure that your temperature mapping procedures are clearly documented and comply with regulatory requirements. Include information on the methods used, sensor locations, sampling frequencies and data acceptance criteria.

Step by Step

How Mapping Works

1

Develop Your Mapping Plan

Deciding where to place devices is paramount to conducting a successful mapping study. That’s why we assess your space beforehand, allowing us to come in with an implementation plan. We will obtain a detailed layout of your facility and arrive fully prepared to work, having already identified potential pain points and critical areas. This preparation ensures that we can set up loggers efficiently.

2

Execute the Mapping Study

Mapping involves numerous complexities and executing it correctly requires a significant investment of time. We'll manage the entire process from start to finish, saving you invaluable time. Dickson’s mapping service offers a data-driven approach for continuous monitoring, ensuring your organization meets all regulatory requirements and GxP standards.

3

Generate GxP Compliant Report

Once all of the data has been collected, you’re able to rely on our expertise to develop a GxP compliant report that’ll stand up to regulatory audits. The precise mapping report will document the dynamics of temperature and/or humidity in your controlled environments, provide evidence of suitability for the storage of sensitive products, and demonstrate regulatory compliance.

4

Review Data with an Expert

It can be truly overwhelming to look at environmental data presented in three dimensions. That’s where we come in. We’re here to meticulously digest, thoroughly analyze, and help you understand every subtle nuance of the data. Our goal is to provide you with a clear and comprehensive overview, pinpointing precisely where parameters need adjusting to ensure optimal conditions.

Ambient Temperature Monitoring in Research and Healthcare Industries

Why is continuous monitoring important?

Initial temperature mapping is a crucial step in assessing whether your storage environment meets the required standards. However, to maintain long-term compliance and ensure the safety of your sensitive products, continuous monitoring of temperature and humidity is essential.

Continuous monitoring enables you to quickly identify any changes or drifts in storage conditions that could compromise the quality and integrity of your products. By detecting these variations early, you can take immediate corrective action to avoid any impact on the quality and safety of your products.

At Dickson, we understand the importance of continuous monitoring for our customers. That's why we offer a range of advanced monitoring solutions, such as stand-alone temperature data loggers and real-time monitoring systems. These devices are designed to continuously monitor the temperature and humidity in your facilities, and can be configured to trigger alerts if defined limits are exceeded.

With our monitoring solutions, you can be confident that your storage conditions remain compliant with regulatory standards, even after initial mapping. This enables you to maintain the quality of your products, reduce the risk of non-compliance and protect your company's reputation. By investing in continuous monitoring, you can ensure that your operations remain at the forefront of compliance and quality.

Ready to chat?

Talk To A Specialist About Your Mapping Needs

Our trained team of professionals is ready to help you through the compliance process from start to finish. Reach out today to start the conversation. Call +603 749 40758 or send us a message.